Nafa jɔnjɔn duuru minnu bɛ Capacitance Discharge Welder Structural Design la

Kuma daminɛ

Solding kura fanga mobili batiri moduluw la, modular structure ka...capacitance bɔli weldaminɛnw cili waati surunya ni 80% ye ; furakɛli minɛn tigitigiw ka weldacogo la, a milisekɔndi-nivo fanga kɔlɔsili bɛ funteni-yɔrɔ dɔgɔya ka se milimɛtɛrɛ 0,1 ma. Ni an y’a suma ni laadala AC welders ye, o...capacitance bɔli welda, k’a jigi da a jɔcogo kɛrɛnkɛrɛnnen kan, o bɛ dɔ fara welding nafa kan ni 300% ye, ka fanga tacogo dɔgɔya ni 40% ye. Nin barokun in bɛ daminɛ ni jɔli jɔnjɔn saba ye-kuran maracogo, degunw cicogo, ani hakilitigiya kɔlɔsili modulu-ka sɛgɛsɛgɛli kɛ kosɛbɛ baarakɛcogo kɛrɛnkɛrɛnnen nafa kancapacitance bɔli weldaizini koɲɛw la.

I. fanga maracogo ni a bɔli siratigɛ nafaw sigicogo la

1. Kondansɛri ka matiriyali dilancogo

Enerji marayɔrɔ modulari:

• A bɛ kondensatɛri bankiw ta minnu bɛ ɲɔgɔn ta (u kelen-kelen bɛɛ seko bɛ se 2000-5000μF ma) ani ka fanga bɔli hakɛ dantigɛlen dɛmɛ (tiɲɛni ±0,5%)
• Formula: Fanga bɛɛ lajɛlen E=0.5×C×V2

(C: Kapasitansi hakɛ bɛɛ lajɛlen; V: Chargement voltage)

Fɛɛrɛko siratigɛ la, ɲɔgɔn sangali:

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2. Milisekɔndi-Ni hakɛ bɔli kunbɛnni

IGBT ka sɛgɛsɛgɛli kɛcogo:

• Switching frequency bɛ se 100kHz ma ani ka 9-segment programmable pulses (i n’a fɔ a jiralen bɛ cogo min na jukɔrɔ):
• Pre-tansiyɔn wulicogo → Pusi kunba 1 → Pusi kunba 2 → Tempering pulse
• (Gap elimination) (Weld nugget formation) (Don juguya bonya) (Stress relief)
• Industri ko : CATL ye nin sigicogo in ta kɔfɛ, tab welding teliya cayara ka se 120 ma miniti kelen kɔnɔ, wa a sɔgɔli hakɛ jigira ka se 0,3% ma.

II. , degunw tali fɛɛrɛ ka fɛɛrɛ tigɛlenw

1. Dual-Dugulen-Loop Servo System

Jateblaw labɛncogo:

• C-kalan min ka gɛlɛn-rigiditi caman (coefficient de rigidité min ka bon walima a bɛ bɛn 5000N/μm ma) ani motɛri bolicogo sinsinni (yɔrɔko tiɲɛni ±1μm).
• Jaabi fangama kurulen:
• Degun jɔli-waati<5ms; pressure fluctuation <±2N (±50N for traditional equipment).​

2. Sàba-Dimension Adaptive Compensation

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3. Sɔrɔdasi-Kalanso ɲinini sɛgɛsɛgɛli

• Walasa ka aerospace aluminiyɔmu sɔgɔlen kabiniw welding:
• Tansiyɔn kɔlɔsili tiɲɛni ±3N
• Weld tilennenya fili<0.05mm/m

III. Innovation integral de la Module de contrôle intelligent

1. Multi-Sɔrɔdasi Donanw ka ɲɔgɔnfaamu Architecture

Siginidenw sɔrɔli sira:

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Algoritmɛ jɔnjɔnw misaliw:

Welding quality prediction model (tiɲɛni ka bon walima a bɛ bɛn 95% ma); elekitorode sɛgɛn musakabɔcogo algorisimu (sara tiɲɛni ±0,5%)

2. IoT Edge jatebɔ

• Waati lakika-waati kunnafonidilanw baarakɛcogo:
• Weld spot kelen-kelen bɛɛ bɛ fɛnw dilan minnu ka ca ni 200 ye; sigida jatebɔw latɛmɛni<1ms.​
• Yɔrɔjan baarakɛcogo ni ladonni sira:
• Waati lakika-kɔlɔsili minɛnw OEE (tiɲɛni ±0,1%); yɛrɛ-sɛgɛsɛgɛli filiw kofɔlenw na (a bɛ 98% datugu suguya wɛrɛw la).

3. Industri ka ɲinini ko

• Huawei 5G basigiyɔrɔ soudure atelier:
• Minɛnw ka ɲɔgɔnfaamu hakɛ 100%
• Process parameter optimization cycle surunyalen don ka bɔ dɔgɔkun 2 la ka se sanga 4 ma.

IV. Cooling System ka dilancogo ɲɛnamaw

1. Multi-Channel jilama nɛnɛcogo

Jateblaw ka paramɛtiriw:

• Nɛnɛji bɔli 5-10L/min (labɛnni min bɛ se ka kɛ porogaramu ye); elekitorode funteni kɔlɔsili tiɲɛni ±1 degere

Sumaya kunbɛnni nɔ:

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2. Yɛrɛ-Elektrode jɔcogo saniya

• Elektrode rotatif dilancogo (yɛrɛyɛrɛ teliya 0-30rpm bɛ se ka ladilan); sanfɛla gɛlɛya min bɛ mara Ra0,4μm (a bɛ elekitorode si janya ni siɲɛ 3 ye).

V. Modular Expansion Seko ni dɔnko

1. Yɛlɛma teliya siratigɛ la

• Standard interface design (yelikɛ waati<3 minutes); plug-and-play energy modules (supports 50-200kJ energy expansion).​

2. Multi-Taabolo bɛnkanw sigicogo

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3. Mobili baarakɛlaw ka baarakɛcogo

• BYD blade batiri dilanni sira:
• a bɛ batiri 6 caman cili teliya dɛmɛ
• Yɛlɛma bɔnɛ waati dɔgɔyara ni 85% ye .

Kuncɛli

Ni jɔcogo kura ye i n’a fɔ kondensatɛri matiriyali, servo tansiyɔn fɛɛrɛ, ani hakilitigi ka kunnafonidi modulu, o...capacitance bɔli weldabɛ batiri modulu 12000 solda sabatilen kɛ tile kɔnɔ Tesla Shanghai Gigafactory kɔnɔ, ni fɛn dilannenw tiɲɛni hakɛ dɔgɔyara ka se 0,02% ma. A ka modulu sigicogo bɛ minɛnw musaka sara waati surunya ka se kalo 8 ma, o bɛ dɔ fara sɛnɛko nafa kan ni 300% ye ni i y’a suma ni laadala minɛnw ye. Nizɛri filaninw ni ladamuni kɔrɔsili fɛɛrɛw jɛ-ka-baara kuncɛlen ye, -sɔn natawcapacitance bɔli weldabɛna sigicogo ni taabolo yɛrɛmahɔrɔnya sɛgɛsɛgɛli kɛ, ka waati kura da wuli hakilitigiw ka fɛn dilanni na.

Aw ye ɲɔgɔn sɔrɔ sisan