Dajirali: Industriw ka kokuradonni ni milisekɔndi jaabi ye
Tesla ka Shanghai Gigafactory ka baarakɛyɔrɔ la,MFDC ka yɔrɔw souduremasinw bɛ pole tab welding dafa batiri selilɛri 21700 kama ni teliya ye weld 50 ye segin kɔnɔ. Boeing 787 wuluw lajɛyɔrɔ la, 0,8mm titanium alloy fari welding deformation bɛ kɔlɔsi 0,02mm kɔnɔ. O izini kabako ninnu kɔfɛ, fɛn bɛɛ lajɛlen ka sanfɛla bɛ yenMFDC ka yɔrɔw soudurefɛɛrɛ kuraw ka tɛmɛ laadala fɛɛrɛw kan. Nin barokun in bɛ MFDC spot welders ka fɛɛrɛko nafaba wɔɔrɔ sɛgɛsɛgɛ kosɛbɛ, wa a b’a jira u bɛ ka jogoɲumanya sariyaw sɛmɛntiya cogo min na bi fɛn dilanni na.
I. Yɛlɛmaba min kɛra fanga kɔlɔsili la
1.Milisekɔndi Dynamic Jaabi
- 1000Hz inverter frequency bɛ se ka 0,1ms-nivo sisan ladilanni kɛ
- Welding current fluctuation rate A ka dɔgɔn walima a bɛ bɛn ±1,5% ma (ni i y’a suma ni ±15% ye laadala AC masinw na)
- Kunnafoni minnu bɔra fanga batiri dilannikɛla dɔ fɛ : MFDC spot welders ye dɔ fara aluminiyɔmu tab welding qualification hakɛ kan ka bɔ 92% na ka se 99,99% ma.
2.Multi-Pulse Waveform Kɔrɔsili
| Soudure Etape (Etape de Soudure) ye | Waveform (waveform) cogoyaw | Nafa min bɛ sɔrɔ fɛɛrɛko siratigɛ la |
|---|---|---|
| Ka kɔn ka sumaya | Senna-tɛgɛrɛ-wale dɔɔni dɔɔni | A bɛ surface oxide layɛrɛ ban |
| Nugget (Nugget Formation) ye | Flat-sanfɛ kɛnɛba | A bɛ jidagayɔrɔ wulilenw sigicogo sabati |
| Nɛnɛ bɛ kɛ | Jiginni kuluba jikuru | A bɛ sɔgɔsɔgɔninjɛ ni sɔgɔsɔgɔninjɛ bali |
- Waleya : Mobili yɔrɔw dilanyɔrɔ dɔ ye funteni-yɔrɔ bonya dɔgɔya ni 60% ye ni MFDC welding waveforms saba-stage ye.
II. Fɛnɲɛnɛmaw ka bɛnkan min bɛ bonya
1. Breakthrough in Dissimilar Metal Welding (Nɛgɛw sɔgɔli min tɛ kelen ye).
- Nɛgɛ-aluminiyɔmu welding fanga bɛ se 300MPa ma
- Kupu-nikɛri composite soudure conductivité retention ka bon walima ka bɛn 95% ma .
- Ko kura : Kuwati baarada kura dɔ ye batiri jɛgɛn piece welding resistance dɔgɔya ni 40% ye ani ka funteni kɔlɔsili ɲɛ ni siɲɛ saba ye.
2.Ultra-Fɛɛrɛ finmanw ka soudure précision
- 0,1mm nɛgɛ inox welding ni jeni-tɛmɛ
- Multi-layer welding doncogo ɲɔgɔndan ±5% .
- Kɔrɔbɔli : 3C ɛntɛrinɛti dilannikɛla dɔ ye dɔ fara smartfon shield welding sɔrɔ kan ka bɔ 85% na ka se 99,5% ma.
III. Fɛnɲɛnɛmako ka ɲɛtaa fanga sɔrɔcogo ɲuman na
1. Leap in Setigiya Yɛlɛmacogo ɲuman
- 93% fanga jiginni nafama (ni i y’a suma ni 60% ye laadala AC masinw na) .
- Single-point welding fanga musaka dɔgɔyara ni 40% ye .
- Jate min kɛra so kɔnɔ minɛnko tɔnba dɔ fɛ: Kuran min bɛ mara san o san, o tɛmɛna miliyɔn 1,2 kan, ni minɛnw musaka sarali waati surunyara ka se kalo 18 ma.
2.Mɛnw hakɛ dɔgɔyali camanba
- Se hakɛ cayara siɲɛ 5 (70% hakɛ dɔgɔyara fanga hakɛ kelen na) .
- Kisɛya dɔgɔyara ni 60% ye, o ye fɛn dilanni sira labɛnni nɔgɔya
- Nin ko kɛlen : Mobili solda sira caman tigɛli ye minɛnw sennabɔli dɔgɔya ni 50% ye, ka yɔrɔ 300m2 lakana, a kɛra cogo ɲuman na.
IV. Nafa minnu bɛ sɔrɔ jɛɲɔgɔnya la ka ɲɛsin Smart Manufacturing ma
1. Plateforme de contrôle numérique (Plateforme de contrôle numérique) ye
- 500 sets of welding parameters maralen bɛ sankaba kɔnɔ
- Waati jogoɲumanya kɔlɔsili lakika-(kurun/degun/yɛrɛyɛrɛli dalajɛli ɲɔgɔn fɛ) .
- Waleya : Aerospace dilannikɛla dɔ ye welding process traceability data dafalen ɲɛ ka bɔ 70% na ka se 100% ma.
2.Adaptive Soudure Sistɛmu
- Waati lakika-waati contact resistance compensation (jaabi waati A ka dɔgɔn walima a bɛ bɛn 1ms ma)
- Elektrode sɛgɛncogo otomatiki (tiɲɛni ±0,005mm) .
- Breakthrough : Minɛn tigitigi dɔ ka izini ye dɔ bɔ welding quality standard deviation la ni 90% ye electrode ɲɛnamaya kɔnɔ.
V. Breakthrough baarakɛcogo minnu bɛ kɛ cogoya kɛrɛnkɛrɛnnenw na
1. Welding of High-Reflectivity Materials
- A ye anti-interference control algorithms labɛn (SNR ɲɛnabɔra ni 20dB ye) .
- Miroir inox soudure spatter rate A ka dɔgɔn walima a bɛ bɛn 0,5% ma .
- Kokuradonni : Asansɛri dilanko tɔn dɔ ye dɔ bɔ mobili masiri panɛriw ka baara kɛcogo kɔfɛ-welding kɔfɛ ni 80% ye.
2.Ka ladamu sigida gɛlɛnw na
- Grid fluctuation compensation seko (±25% b nkan s b n) .
- Baara sabatili ni a lamini funteni ye degere 40 ye
- Nin ko kɛlenw : Kurun dilannikɛla dɔ ye dɔ fara deki welding nafa kan ni 200% ye, ka dɔ bɔ dɛsɛ jɔli waati la ni 85% ye.
VI. Nafa minnu bɛ ɲɛnamaya kɔnɔ musakaw la
1. Ladonni musakaw sɛgɛsɛgɛli min bɛ tali kɛ ɲɔgɔn na
| Item|MFDC Spot Soudure|AC Spot Soudure |
|----------------------|------------------|----------------|
| San o san Ladonni|¥12.000 ye|¥38.000 ye |
| Elektɔriw ka baarakɛcogo| 0,8kg/10k soudure|2,5kg/10k soudure|
| Downtime Loss|Lɛrɛ 15/san|lɛrɛ 120/san |
- Kunnafoni minnu bɔra so kɔnɔ minɛnko baarakɛyɔrɔ dɔ la: San duuru{1}}baara musaka bɛɛ lajɛlen dɔgɔyara ni 62% ye.
2.Lamini sariyaw sɛmɛntiyalenw
- Harmoniki bεε bε bεn cogo min na<5% (AC machines >30%)
- Kuranko fanga dɔgɔyara ni 90% ye .
- Sumani kɛli ka bɔ mobili izini dɔ la: Atelier fanga jogo bɛɛ lajɛlen index (index comprehensif) min ɲɛnabɔra ni kalasi fila ye.
3.Industriw ka baarakɛcogo ɲuman sangali
| Fɛnɲɛnɛma jiralan | MFDC ka Spot Welder (Spot Welder) ye | AC Spot Soudɛri | Sanfɛ-Frequence Inverter Welder |
|---|---|---|---|
| Soudure Teliya | 120 welda/min | 60 welda/min | 80 welda/min |
| Jiginni Tiɲɛni | ±0,02mm ye | ±0,15mm ye | ±0,08mm ye |
| Kuwati min bɛ kɛ ni fanga ye | 0,8 kW·h/kg | 1,6 kW·h/kg | 1,1 kW·h/kg |
Kuncɛli: Ka fɛn dilanni tigitigi caman sɛmɛntiya
Ni MFDC spot welders sera 0,01mm-level welding precision ma fanga mobili batiri modulu kura kan ani ka taabolo danw tiɲɛ titanium alloy sheet welding na aerospace kɔnɔ, o fɛɛrɛko ɲɛtaa ninnu bɛ ka jogoɲumanya sariyaw ɲɛfɔ kokura bi fɛn dilanni na. K’a ta milisekɔndi jaabi fangama na ka se taabolo kɔlɔsili hakilitigi ma, k’a ta fɛnw jɛli dafalen na minnu tɛ kelen ye ka se ɲɛnamaya musaka kɛcogo ɲuman ma,MFDC ka yɔrɔw soudurefɛɛrɛbɔ-n’a nafa jɔnjɔn wɔɔrɔ ye fɛɛrɛko siratigɛ la-kɛra minɛn nafamaw ye fɛn dilanni sanfɛ-dakunw na. Baarakɛda minnu bɛ MFDC welding fɛɛrɛ kuraw daminɛ, olu bɛ nafa fila sɔrɔ ɲɔgɔndan na, fɛn dilannenw jogo ɲɛnabɔli la ani fɛn dilanni musakaw ɲɛnabɔli la.
