Nɛgɛ bisiw bɛ baara kɛ kosɛbɛ fanga tilali minɛnw na, fanga marayɔrɔw la, kuran mɔbiliw la, ani kuran baara wɛrɛw la minnu ka bon-sisan. Sabula nɛgɛ yekuran sɛnɛcogo ɲuman ani funteni sɛnɛcogo min ka bon kosɛbɛ, funteni min bɛ sɔrɔ welda waati la, o bɛ jɛnsɛn joona laminifɛnw na. O de kosɔn, nɛgɛso bisiw ka weldacogo kɔlɔsili ka teli ka gɛlɛya ka tɛmɛ nɛgɛ caman wɛrɛw kan.
Ni welding kɛcogo ma kɔlɔsi ka ɲɛ, a belebeleFunteni-Zɔn min bɛ nɔ bila (HAZ) .bɛ se ka yiriwa welda yɔrɔ lamini na. HAZ tɛmɛnen bɛ se ka nɔ jugu bila joli cogoya la ani fana a bɛ se ka dɔ bɔ kuran baara la walima ka kɛ sababu ye ka bisiw nɔgɔya yɔrɔ dɔ la ani ka a tiɲɛ. O de kama, funteni-yɔrɔ min bɛ nɔ bila yɔrɔ la, o dɔgɔyali ye laɲini jɔnjɔn ye ni nɛgɛ busbar welding taabolo dilanni walima a kɛcogo ɲuman ye.
Nin barokun b’o ɲɛfɔfunteni-yɔrɔ min bɛ nɔ bila a la, o bɛ sɔrɔ cogo min na, fɛnba minnu bɛ nɔ bila a la, ani fɛɛrɛ waleyali minnu bɛ se ka dɔ bɔ a la. A bɛ nɛgɛso busbar welding fɛɛrɛ caman fana suma ɲɔgɔn na minnu bɛ kɛ tuma bɛɛ, wa a bɛ bilasirali di dilanbagaw ma minnu bɛ welding minɛnw sugandi, diffusion welding systems fana sen bɛ o la.
Funteni-yɔrɔ min bɛ nɔ bila Copper Busbar Welding la, o ye mun ye?
Funteni-yɔrɔ min bɛ nɔ bila a la, o ɲɛfɔli
Welding waati, fɛn minnu bɛ joli kɛrɛfɛ, olu bɛɛ tɛ wuli. Nka, nɛgɛ min bɛ a lamini, o bɛ Dòn funteni caman na min bɛ Se k’a Yɛlɛmamicrostructure ani masinko cogoyaw. O funteni nɔ ninnu bɛ Kɛ yɔrɔ min na, o bɛ Weele ko funteni-yɔrɔ min bɛ nɔ Blà.
Ni an y’a fɔ cogo nɔgɔman na, funteni-yɔrɔ min bɛ nɔ bila, o ye basigifɛn yɔrɔ ye min tɛ wuli nka a bɛ Changé hali bi funteni fɛ min bɛ sɔrɔ welding waati la. Yɛlɛma minnu bɛ kɛ o mara in na, olu bɛ se ka kɛ sumanw jɔcogo, u gɛlɛya walima kuran sɛnɛcogo caman ɲɔgɔnna ye.
Mun na Kupu Busbarw bɛ HAZ sɛgɛsɛgɛ kosɛbɛ
Kupu bɛ a yɛrɛ minɛ cogo wɛrɛ la ni jɔli nɛgɛ caman ye welda waati la k’a sababu kɛ a jogo nafama fila ye.
A fɔlɔ, nɛgɛ yefunteni-sɔrɔ-cogo min ka bon kosɛbɛ. Funteni min bɛ sɔrɔ welda la, o bɛ jɛnsɛn joona laminifɛnw fɛ, o b’a to a ka gɛlɛn ka funteni to yɔrɔ fitinin dɔ la.
Filanan, nɛgɛso yɔrɔw ka teli ka bɔɔkisizɛni layɛrɛw, minnu bɛ se ka kuran ɲɔgɔndan bali welding waati la ani ka fanga doncogo caman de wajibiya walasa ka jɛɲɔgɔnya sabatilen sɔrɔ.
Ni o ko ninnu farala ɲɔgɔn kan, funteni tɛmɛnen bɛ se ka jɛnsɛn nɔgɔya la ka tɛmɛ welda yɔrɔ kan ni welda paramɛtɛrɛw ma kɔlɔsi kosɛbɛ.
Gɛlɛya minnu bɛ sɔrɔ funteni tɛmɛnen fɛ-Zɔn min tɔɔrɔla
Ni funteni-yɔrɔ min bɛ nɔ bila, o kɛra yɔrɔba ye kojugu, ko damadɔ bɛ se ka sɔrɔ:
- Kulɛri yelen walima oksidan ye welda lamini na
- Kuranko dɔgɔyali
- Sigida la, busbar (busbar) bɔgɔbɔli walima a wulicogo
- Tiɲɛni minnu bɛ kɛ ni fɛnw ye minnu bɛ u kɛrɛfɛ
- Weld fanga min tɛ bɛn ɲɔgɔn ma
Dilanbagaw fɛ minnu bɛ baara kɛ ni kuran yɔrɔw ye minnu ka ca, funteni doncogo kɔlɔsili welding waati la, o nafa ka bon walasa ka baarakɛcogo ni dannaya fila bɛɛ mara.
Fɛn koloma minnu bɛ nɔ bila funteni-yɔrɔ la min bɛ nɔ bila
Welda paramɛtiri caman bɛ nɔ bila funteni-yɔrɔ bonya la k’a ɲɛsin nɛgɛso bisiw ma.
Soudure Current (Soudure Current) ye
Welding current bɛ funteni hakɛ jira o baara senfɛ. Ni kuran ka bon kojugu, funteni tɛmɛnen bɛna bɔ ka jɛnsɛn laminifɛnw na, ka funteni-yɔrɔ bonya. O la, kurunba ka kan ka bɛn kosɛbɛ ni busbar janya ni a sɔgɔcogo ye.
Welding Waati
Ni welda waati ka jan, sababu funteni ka kan ka jɛnsɛn ka taa yɔrɔ jan ka bɔ joli yɔrɔ la. Misali la, laadala rezisti welding kɛcogo la min bɛ tɛmɛ milisekɔndi 100 kan, funteni bɛ jɛnsɛn dɔɔnin dɔɔnin ka don nɛgɛso lamini na.
Bi solda caman bɛ dɔ bɔ o nɔ in na ni baara kɛli yefanga wulicogo minnu ka surun kosɛbɛ, ka a to joli ka dilan sani funteni ka jɛnsɛn kosɛbɛ.
Elektɔriw ka tansiyɔn
Elektɔri tansiyɔn bɛ nɔ bila kuran ɲɔgɔndan kunbɛnni na elekitorodew ni baarakɛminɛn cɛ. Ni degun ma dafa, ɲɔgɔnkanu sabatili tɛ se ka kɛ, o bɛ kɛ sababu ye ka funteni ɲɔgɔn sɔrɔ ani ka se ka funteni-yɔrɔ bonya.
Degun ɲuman bɛ dɛmɛ ka welding current (sɔgɔli kurunba) lajɛ joli la ani ka welda sabatili ɲɛ.
Kupu Busbar ka sanfɛla cogoya
Tumu, oksidan walima nɔgɔ wɛrɛ minnu bɛ nɛgɛdaga kan, olu bɛ se ka dɔ fara kuran kunbɛnni kan a magayɔrɔ la. O bɛ se ka sigida funteni wɛrɛw lase sowli waati.
O de kosɔn, .surface saniya ka sɔrɔ ka welding kɛnafa ka bon walasa fanga jiginni sabatili ani welda cogoya basigilen.
Kupu Busbar Welding Processes Commonw ka ɲɔgɔn sangali
Welding fɛɛrɛ suguya caman bɛ funteni don fɛn na cogoya wɛrɛw la. O de kosɔn, u bɛ funteni{1}}yɔrɔ minnu bɛ funteni sɔrɔ, olu hakɛ danfaralenw Bɔ. Nin sangaɲɔgɔnma in bɛ o danfara ninnu jira ka da fanga dicogo kan, soja waati, ani soja kɔfɛ-sogo cogoya danma.
| Welding Fɛɛrɛ | Enerji Dili | Welding Waati min bɛ kɛ cogoya la | HAZ ka jogo minnu bɛ sɔrɔ cogoya la | Baarakɛcogo minnu bɛ Kɛ cogoya la |
|---|---|---|---|---|
| Resistance Spot Soudure (Soudure de Spot) min bɛ kɛ | Kuran bolicogo min bɛ to senna | 80–200 ms | A ka ca a la, kulɛri jiginni bɛ ye milimɛtɛrɛ 3–6 yɔrɔ la welda lamini na | Busibara finmanw, kuran ɲɔgɔndan caman |
| Kondensatɛri bɔli Soudure | Fanga bɔli teliya la | 3–20 ms | A ka c’a la, kulɛri jiginni bɛ dan milimɛtɛrɛ 2–3 ɲɔgɔn ma welda la | Batiri tabw, nɛgɛdaga finmanw |
| Kupu Diffusion Soudure | Funteni ni degunba, solid-state bonding | Seginnkanni damadɔw fo miniti damadɔw | Kulɛri caman bɔli yelen na; structurel changement kɛrɛnkɛrɛnnenya la interface (yɔrɔ) la | Busbara nɛgɛma belebelebaw, kuran jogindaw minnu bɛ se ka da u kan kosɛbɛ- |
A ka c’a la, solda waati surunyali ani fanga dicogo caman bɛ na ni funteni{0}}yɔrɔ fitininw ye minnu bɛ nɔ bila. Ikomi diffusion welding ye solid-state processus ye min tɛ a jigi da basigifɛn wulicogo kan, a ka c’a la, a bɛ funteni-yɔrɔ yelen fitininba lase.
Fɛɛrɛ wɔɔrɔ minnu bɛ se ka kɛ walasa ka funteni-yɔrɔ min tɔɔrɔlen don, o dɔgɔya
Dilanbagaw bɛ se ka dɔ bɔ kosɛbɛ funteni-yɔrɔ la min bɛ nɔ bila a la, u kɛtɔ ka welda minɛnw ni baarakɛcogo paramɛtɛrɛw ɲɛnabɔ ka ɲɛ.
1. Aw bɛ dɔ bɔ Welding Waati la
Welding waati surunw bɛ dan sigi funteni hakɛ la min bɛ se ka jɛnsɛn laminifɛnw na. Fɛnɲɛnɛma minnu bɛ fanga Di sɔgɔsɔgɔninjɛ surunw na, olu b’a To joli bɛ Sɔrɔ joona ka sɔrɔ ka funteni jɛnsɛnni Dɔgɔya.
2. Aw bɛ Welding Process bɛnnen dɔ sugandi
Welding fɛɛrɛ sugandili bɛ nɔba bila funteni doncogo la.
I n'a fo:
- Kondansɛri bɔli welding bɛnnen don nɛgɛ finmanw ma.
- A ka c’a la, diffusion welding ka fisa busbars belebelebaw ma ani joints minnu bɛ se ka da u kan kosɛbɛ-.
Ni aw ye fɛɛrɛ ɲuman sugandi, o bɛ se ka dɔ bɔ kosɛbɛ funteni nɔw na welda waati.
3. Aw bɛ Elektɔriw Dilancogo ɲuman Kɛ
Elektɔriw dilanni jɔyɔrɔ ka bon funteni tilatilali kɔlɔsili la. Elektɔri minnu ka ɲi kosɛbɛ-, olu ka teli ka baara kɛ ni u yecaman-conductivity copper alloysani u dabɔra walasa ka funteni bɔli ɲuman kɛ.
Elektɔri jateminɛcogo ɲuman bɛ dɛmɛ ka kuran caman lajɛ welda yɔrɔ la ani ka funteni jɛnsɛnni dɔgɔya.
4. Ka Surface Labɛncogo ɲɛ
Sani aw ka welda, nɛgɛ bisiba ka kan ka saniya ka ɲɛ. Labɛnni nafama bɛ se ka kɛ ninnu ye:
- Tumu walima tulu bɔli
- Oksizɛni layɛrɛw bɔli
- Ka a lajɛ ni yɔrɔ jalen ni saniyalen don
Yɔrɔ saniyalenw b’a to kuran ka woyo cogo basigilen na ani ka funteni bɔli kunntanw bali.
5. Aw bɛ baara kɛ ni nɛnɛ kɛcogo ɲuman ye
Nɛnɛbɔlanw bɛ dɛmɛ ka funteni tɛmɛnen bɔ welding yɔrɔ la. Fɛn minnu ka teli ka furakɛ, olu ye:
- Ji-nɛnɛma elekitorodew
- Ji{0}}nɛnɛmafɛnw
- Nɛnɛbɔlanw minnu bɛ lamini
Nɛnɛ ɲuman bɛ funteni bali ka dalajɛ fɛn kɔnɔ ani ka dɛmɛ don ka funteni-yɔrɔ fitinin mara.
6. Aw bɛ baara kɛ ni Precision Welding Control Systems ye
Bi solda minɛnw ka teli ka don nizɛri walima mikro-ɔridinatɛri-kɔlɔsili-minɛnw na minnu bɛ sira di solda-kurun, waati ani degun ladilanni tigitigi ma. Kɔlɔsili sabatilen bɛ fanga dicogo basigilen sabati ani ka fɛn caman dɔgɔya minnu bɛ se ka funteni-yɔrɔ bonya.
Nafa minnu bɛ Diffusion Welding la ka ɲɛsin Copper Busbars ma
Baara minnu bɛ kɛ ni kuran ɲɔgɔndanw ye minnu bɛ se ka da u kan kosɛbɛ, diffusion welding bɛ ka ta ka taa a fɛ.
Solid-Jamana ka jɛɲɔgɔnya ni funteni nɔ fitinin ye
Diffusion welding bɛ fɛnw fara ɲɔgɔn kan funteni ni degun kɔrɔlen na atomique diffusion fɛ. Ikomi basigifɛnw tɛ wuli o kɛcogo la, welda yɔrɔ tɛ kɛ laadala solda wulilen jidagayɔrɔ ye.
O de kosɔn:
- Kupu busbar surfaces bɛ kulɛri caman jira walima u tɛ fɛn caman jira
- Funteni-yɔrɔ min bɛ nɔ bila, o ka dɔgɔ kosɛbɛ
- Kuranko siratigɛ bɛ to a cogo la
A bɛnnen don kuran baarakɛcogo ma min ka bon-dannaya la
Diffusion welding bɛnnen don kɛrɛnkɛrɛnnenya la:
- Kupu busbar jɛgɛnw jɛgɛnnenw
- Kuran yɔrɔ minnu ka bon-sisan
- Kuwati marayɔrɔw
- Seko ni dɔnko tila-tila minɛnw
O baara ninnu na, diffusion welding machines bɛ se ka jogindaw di minnu sabatilen don kosɛbɛ ani minnu bɛ se ka da u kan, ka sɔrɔ ka funteni nɔ dɔgɔya laminifɛnw na.
Misali minnu bɛ kɛ tuma caman na minnu bɛ dɔ fara funteni-yɔrɔ min bɛ nɔ bila a la
Sɛnɛfɛnw dilanni sigidaw la, baarakɛcogo ko damadɔ bɛ se ka funteni-yɔrɔ bonya k’a sɔrɔ u ma laɲini:
- Welding current set ka bon kojugu
- Welda waati tɛmɛnen
- Elektɔriw sɛgɛnnen minnu ma wuli ka bɔ u nɔ na
- Kupu yɔrɔ nɔgɔlenw
- Nɛnɛbɔlan minnu tɛ baara kɛ ka ɲɛ
Soudure minɛnw sɛgɛsɛgɛli tuma bɛɛ ani baarakɛcogo paramɛtiriw kɔlɔsili ɲuman bɛ se ka dɛmɛ don ka o gɛlɛyaw bali.
Kuncɛli
Funteni-yɔrɔ min bɛ nɔ bila nɛgɛso busbar welding na, o bonya bɛ nɔ tilennen bila welda jogo la ani fɛn dilannenw dannaya la waati jan kɔnɔ. Ni u ye soudure current, welding waati ani electrode tansiyɔn kɔlɔsi kosɛbɛ, ani ni u ye surface labɛnni ni nɛnɛ kɛcogo ɲumanw mara, fɛn dilannikɛlaw bɛ se ka dɔ bɔ kosɛbɛ funteni jɛnsɛnni na welding kɛcogo la.
O nafa ka bon o cogo kelen na, o ye welding fɛɛrɛ bɛnnen sugandili ye. Ka ɲɛsin baarakɛminɛnw ma minnu bɛ kuran baarakɛcogo sabatilen wajibiya ani funteni tiɲɛni fitinin-i n’a fɔ fanga marayɔrɔw, kuran minɛnw, ani bisiw ka ɲɔgɔnjɛ minnu ka bon-sisan-kondensatɛri bɔli weldinganikuran diffusion welding (sɔgɔli) min bɛ kɛ ni kuran yeye furaw ye minnu ka fisa tuma caman na.
Ni u bɛ solda minɛnw sugandi, u dilannikɛlaw man kan ka jateminɛ kɛ masin fanga dɔrɔn na, nka u ka kan ka jateminɛ kɛ fanakɔlɔsili tiɲɛni, degun sigicogo sabatili, ani nɛnɛ dilanni, bawo nin ko ninnu jɔyɔrɔ ka bon kosɛbɛ walasa ka welda jogo sabatilen sɔrɔ ka sɔrɔ ka funteni-yɔrɔ dɔgɔya.
