Welda yɔrɔ minnu tɛ kelen ye, olu ɲɛnabɔcogo Condensateur Discharge Spot Welders kɔnɔ: Juru sababu 6 ani u ɲɛnabɔcogo sigilen

Kuma daminɛ: Fanga kɔlɔsili Segin 0,05 kɔnɔ

Tuma min na fanga batiri tɔn kura dɔ tun ka kan ka fɛn dilannenw kulu bɛɛ tiɲɛ k’a sababu kɛ 0,2mm tabw solda jugu ye, mobili yɔrɔw izini dɔ ye ±3% ɲɔgɔnna sɔrɔ solda fanga la o cogo kelenw na. O danfara in b’a jira ko fanga kɔlɔsili tigitigi min bɛ aKondensɛri bɔli soudure a bɛ welding jogo jira k’a ɲɛsin a yɛrɛ ma. Nin barokun in bɛna sababuba wɔɔrɔ sɛgɛsɛgɛ cogo labɛnnen na minnu bɛ na ni welda yɔrɔw ye minnu tɛ kelen ye ka bɔ fanga bɔli, baarakɛcogo paramɛtɛrɛw, ani minɛnw cogoya siratigɛ la, ka furaw di minnu bɛ se ka jate.

I. Kuwati bɔli basigibaliya koɲɛw
1. Kondansɛri Banki ka baarakɛcogo dɔgɔyali?

• Kondansɛri banki ka seko dɔgɔyali, o ye a ka yɔrɔ koloma yeKondensɛri bɔli soudure: 5% o 5% farala tiɲɛni kan, fanga jiginni amplitude bɛ bonya ka se ±12% ma. Kɔlɔsili taamasiyɛn jɔnjɔnw:
• Seko ni dɔnko tiɲɛni hakɛ : A ka dɔgɔn walima a bɛ bɛn 8% ma (ka kɛɲɛ ni IEC 60384 sariya ye) .
• Yɛrɛ-bɔli hakɛ: A ka dɔgɔn walima a bɛ bɛn 5mA/24h ma
• Ko: Mobili ka wiring harness izini dɔ ye weld spot diameter fluctuation optimisé ka bɔ ±0,3mm na ka se ±0,05mm ma, a kɛlen kɔ ka condensateur bankiw kɔrɔw falen.

2. Discharge Circuit Impedance Fluctuation (Dɔgɔtɔrɔso ka sɛgɛsɛgɛli kɛcogo)?

• Waleya : Sɔrɔdasi baarakɛyɔrɔ dɔ ye 99,5% fanga bɔli ɲɔgɔn sɔrɔ, a kɛlen kɔ ka sɛrɛkili impedansi sabati.

II. Process Paramètre Setting filiw
3. Charge voltage tiɲɛni bɛrɛbɛrɛ?

• Ka da a kan aKondensɛri bɔli soudure, 1V dɔ farali tension setting fili kan, o bɛ kɛ sababu ye ka ±3,2% welding energy deviation sɔrɔ. Kɔlɔsili yɔrɔ kolomaw:
• Voltage control tiɲɛni: ±0.5V (DC 1000V cogoyaw la)
• Coefficient de ripple : A ka dɔgɔn walima a bɛ bɛn 0,3% ma (EN 61000 standard) .
• Ko: Enerji batiri baarakɛyɔrɔ kura dɔ ye tab welding fanga CV nafa dɔgɔya ka bɔ 15% na ka se 3% ma, a kɛlen ka chargement module dɔ ta min ka bon-precision.

4. Discharge waati kɔlɔsili tiɲɛni?

• Waati kɔlɔsili tiɲɛni: ±0,05ms (ka ɲɛsin 0,5mm nɛgɛ inox ma)
• Waveform monitoring frequency: A ka bon walima a bɛ bɛn 200kHz ma
• Kunnafoni : Furakɛminɛn izini dɔ ye ±2μm ɲɔgɔndan sɔrɔ weld nugget cɛmancɛ la waati kɔlɔsili ɲɛnabɔli fɛ.

III. Elektɔrode Sistɛmu cogoya bɔgɔbɔgɔli
5. Elektɔriw sɛgɛncogo danfara?

• Ni dɔ farala milimɛtɛrɛ 0,1 kan elekitorode kuncɛ sɔgɔli la, a bɛ se ka ɲɔgɔn sɔrɔ ni 15% ye, o bɛ kɛ sababu ye ka:
• Fanga bɔnɛni cayara ni 8-12% ye .
• Funteni-b'a nɔ bila zone bonya la 20-30% .
• Fɛnɲɛnɛmafagalan : Fɛn finmanw feerela dɔ ye elekitorode si janya fo ka se 80 000 ma ni otomatiki finimugu ye (a bɛ 0,02mm siri siɲɛ 500 o 500).

6. Tansiyɔn Sistɛmu Dynamique Fluctuation?

• Elektɔri tansiyɔn jiginni aKondensɛri bɔli soudure ka kan ka kɔlɔsi a kɔnɔ:
• Tansiyɔn jɔlen : ±1,5% hakɛ sigilen na
• Dusukunnata teliya fangama: A ka bon walima a bɛ bɛn 50mm/ms ma
• Ko: Mobili da datugulan dilannikɛla dɔ ye welda fanga sɛgɛsɛgɛli kɛcogo ɲuman kɛ ka bɔ ±25% na ka se ±3% ma, a kɛlen kɔ ka wuli ka kɛ servo tansiyɔn sitɛmu ye.

IV. Fɛnɲɛnɛmaw cogoyaw bɛnkanko koɲɛw
7. Surface State Influence Coefficient (Sɔrɔdasi jamana fanga bonya coefficient)?
Surface furakɛli suguya caman bɛ nɔ min bila welding jogo la:

• Ko : Ascenseur guide rail baarakɛyɔrɔ dɔ ye nɛnɛ solda hakɛ dɔgɔya ka bɔ 3,2% na ka se 0,05% ma, a kɛlen ka surface saniya modulu dɔ fara a kan.

8. Fɛnɲɛnɛmaw ka girinya faralen ɲɔgɔn kan, o nɔ?

• Fanga tilatilali balanbaliya min bɛ sɔrɔ u bonya danfara fɛ:
• Ni a janya ye 1:3 ye, fanga minɛcogo danfara bɛ se 45% ma .
• A bɛ fanga jiginni fɛɛrɛ de wajibiya (3-stage pulse) .
• Case: Energie batiri case porozɛ kura dɔ ye dɔ fara welding tɛmɛsira hakɛ kan 0,8mm+2.0mm dissimilar thickness welding na ka se 99,9% ma.

V. Sigida laminiko gɛlɛyaw
9. Grid Voltage Fluctuation Impact ye?

• Sensibilité deKondensatɛriw ka bɔli soudeurska rezow jiginniw kɛ:
• ±10% voltage jiginni bɛ kɛ sababu ye ka 15% jigin chargement nafama na
• A bɛ tension stabilisation modules de wajibiya (jaabi waati A ka dɔgɔn walima a bɛ bɛn 5ms ma) .
• Degeli : Fɛnɲɛnɛma yɔrɔw dilannikɛla dɔ ye welda fanga sabatili ɲɛ ka se 99,8% ma, a kɛlen kɔ ka sabatili fɛɛrɛ dɔ sigi sen kan.

10. Funteni jiginni nɔ?

• Minɛnw paramɛtiri drift per 10℃changement in ambient temperature:
• Chargement voltage: ±0,8V ye
• A bɔli waati: ±0,1ms
• Fɛnɲɛnɛma : Aerospace yɔrɔw dilannikɛla dɔ ye welda fanga CV hakɛ sɔrɔ min ka dɔgɔn walima min bɛ bɛn 1,5% ma ni funteni kɔlɔsili sira ye min bɛ to senna (±1℃).

VI. Fɛnɲɛnɛmako ɲɛnabɔcogo sigilenw
11. Kɔlɔsili sira hakilitigi ka jɔcogo?
Kɔlɔsili sira duuru-daga jɔ:

Fanga kɔlɔsili : ±0,5% tiɲɛni

Tansiyɔn kɔlɔsili: ±5N ɲɛfɔli

Yɔrɔ jiginni kɔlɔsili : ±2μm tiɲɛni

Kunnafoni : Mobili yɔrɔw izini dɔ ye dɔ bɔ fɛn nafama bɔli hakɛ la ka bɔ 1,2% na ka se 0,003% ma ni ɛntɛrinɛti sɔrɔli ye.

12. Taabolo paramɛtiriw ɲɛnabɔli matiriyali?
Paramɛtiriw dantigɛli minnu bɛ kɛ fɛn suguya caman na:

Waleya : 3C ɛntɛrinɛti baarakɛyɔrɔ dɔ ye dɔ fara welding sɔrɔ kan ka se 99,98% ma paramètres optimisation fɛ.

【Jɛkulu ka jogoɲumanya sabatili kunnafoniw】

【Kunnafoni: Microjoule ka sɛgɛsɛgɛli kɛcogo ɲuman】
Ni fanga kɔlɔsili tiɲɛni ɲɛ ka taa a fɛ (ka se ±0,5%), o...Kondensɛri bɔli soudure bɛ ka welda jogo gɛlɛya ka taa sanfɛyɔrɔ kura la. Kunnafoni minnu bɔra izini baarakɛminɛn 35 la, olu b’a jira ko ka baara kɛcogo kɔrɔsicogo dafalen- sigi senkan-k’a ta kondensatɛri banki ɲɛnabɔli la ka se baarakɛcogo paramɛtiriw ɲɛnabɔli ma-o bɛ se ka dɔ bɔ welding nafama hakɛ la ka se nimɔrɔ kelen-yɔrɔ miliyɔn kelen (PPM) hakɛ ma. Baarakɛda minnu bɛ se kosɛbɛ kondensatɛri bɔli welderw ka kɔlɔsili fɛɛrɛ tigitigi la, olu bɛ ka baara ɲɛminɛ, u kɛtɔ ka dɔ bɔ jogoɲumanya musakaw la ni san o san hakɛ ye 12%.

Aw ye ɲɔgɔn sɔrɔ sisan