Sannikɛla ka gafe min bɛ wele ko Spot Welding Machines: 3 Nafa jugu dogolenw minnu Dilabaga fanba tɛ u janto u la

Otomatiki teliya la iziniw kɔnɔ, .Medium Frequency Direct Current (MFDC) yɔrɔw sɔgɔli masinwkɛra mobili, fanga saniyalen ani fɛnɲɛnamafagalanw dilanni kɔkanna ye. Nka, sanniko latigɛbaga caman bɛ bin jaan kɔnɔ ka "tɔgɔsɛbɛnw sɛgɛsɛgɛli" walima "stika sɔngɔw" dɔrɔn suma ɲɔgɔn na, ka sigida faratiw ye minnu dogolen bɛ fɛɛrɛko sɛbɛn ɲumanw kɔnɔ.

Ni an ma o fɛn fitininw jateminɛn, tuma caman na, o bɛ na ni weld nuggets tɛ bɛn ɲɔgɔn ma, ka sɔgɔsɔgɔ kojugu, ani ka ladonni musakaw caya sankolo la minɛnw gosilen kɔfɛ duguma. Nin gafe in bɛ bɔ Haifei ka ɲinini ni yiriwaliba la funteni sɛgɛsɛgɛli ni fanga ɛntɛrinɛti kan, o bɛ fɛɛrɛko gɛlɛya saba jira minnu ka ca kosɛbɛ baara in na, wa a bɛ fɛɛrɛw di minnu bɛ se ka waleya walasa k’i ka minɛnw ka ɲɛnamaya nafa bonya.

MFDC spot welding machine nafa fɔlɔ ye a seko ye ka DC bɔli sabatilen di. Nka, kɔrɔsilikɛlaw bɛɛ ma Dabɔ ɲɔgɔn fɛ.

Jaabi waati minnu bɛ kɔfɛ

Budjet-terikɛ dilanbaga caman bɛ baara kɛ ni IGBT modulu dɔgɔmanninw ye ani 8{1}}bit walima 16{8}}bit mikrokontrɔla kɔrɔlenw. A ka c’a la, o sigida ninnu ka misali tacogo ye 1kHz dɔrɔn ye. Ni fɛn caman b’a la ka Changé-i n’a fɔ fɛnw girinya jiginni walima elekitorode sɛgɛn-sistɛm bɛ wale kɛ dɔɔni dɔɔni kojugu, o bɛ kɛ sababu ye ka sisan jiginniw tɛmɛ±3%.

• O kɔlɔlɔw:O basigibaliya in bɛ na ni "welds cold" (fusion insuffisant) walima funteni tint kojugu ye. O bɛ kɛ balawu ye kɛrɛnkɛrɛnnenya la ni baara bɛ kɛ ni fɛnw ye minnu bɛ se ka fɛnw ta ka caya i n’a fɔ aliminiyɔmu sɔgɔlenw walima nɛgɛ galvanizelen, yɔrɔ min na finɛtiri min bɛ kɛ ka welda dafalen kɛ, o ka dɔgɔ kosɛbɛ.

AI musaka ka bon-Teliya

Top-tier minɛnw (i n’a fɔ Haifei ka bolonɔbila layini) bɛ baara kɛ ni o ye64-bit DSP (Siginidenw baaracogo nizɛri) .kɔrɔsibaga minnu ka misali ta hakɛ ye 4kHz ye walima ka tɛmɛ o kan.

• Matigiya tigitigi:Ni sisan jiginniw marali ye kɔnɔ±0.5%, o sitɛmu bɛ nugu hakɛ kelen sabati waati bɛɛ.
• Sɔgɔsɔgɔninjɛ Dɔgɔyali:AI algorisimu kɔrɔlenw bɛ rezisti caman yeli musaka bɔ waati yɛrɛ kɔnɔ, ka dɔ bɔ sɔgɔsɔgɔninjɛ hakɛ la ka se duguma0.8%, min bɛ dɔ bɔ kosɛbɛ post-weld saniya waati la ani ka sɔrɔ bɛɛ lajɛlen ɲɛ.

Elektɔriw de ye fɛn fɔlɔ ye min bɛ Se ka Kɛ spot welding (spot welding) la. U ka ɲɛnamaya waati de bɛ i ka " musaka min bɛ kɛ welda kelen na" la, o bɛɛ n'a ta, nɛnɛbɔlan bɛ jate tuma caman na i n'a fɔ miiri kɔfɛ sanni kɛtuma na.

Da wuli-Loop Cooling ani Thermal Drift

Spot welding machine standard fanba bɛ baara kɛ ni ji sɛrɛkili jɔnjɔnw ye, minnu da wulilen don-loop. O dilancogo ninnu bɛ tɔɔrɔ ni filiba fila ye:

• Scaling ani Sediment (Sɔgɔli ni bɔgɔdaga):Waati tɛmɛnen kɔfɛ, fɛnɲɛnamafagalanw bɛ ɲɔgɔn sɔrɔ nɛgɛberew kɔnɔ, o bɛ dɔ bɔ nɛnɛ nafa la ni30% ka se 50% ma ..
• Elektɔriw ka nɔgɔya:Ni ji funteni bɛ Yɛlɛma walima ka Tɛmɛ degere 30 kan (86 degere F), nɛgɛberew bɛ bɔnɛ u ka gɛlɛya la. O bɛ na ni "ɲɛnajɛ" ye-yɔrɔ min na elekitorode kun bɛ bɔgɔbɔgɔ-ka layini jɔ tuma caman wajibiya bolola finidonni walima a falenni kama.

Closed-Loop hakilitigi nɛnɛ

Ni aw bɛ feerekɛla dɔ jateminɛ, aw bɛ aw sinsin nɛnɛbɔlan lamininen dɔ kan min datugulen don.

• A ka ROI:Sitimɛ minnu bɛ don ɲɔgɔn na ni hakilitigiya kɔlɔsili ye, olu bɛ se ka elekitorode ɲɛnamaya janya ni...2x ka se 3x ma.
• Kunnafoni minnu sɛgɛsɛgɛra:Nin ko kɛlenw y’a jira ko nɛnɛ jɔcogo ɲuman bɛ se ka dɔ bɔ san musakaw la minnu bɛ se ka kɛ fɛn ye min bɛ se ka kɛ30%ani ka jɔli waati tigɛ min bɛ tali kɛ elekitorode ladonni na ni40%.

Dilanbaga caman bɛ masinw lase ni "kelen-bonya-bɛɛ-bɛɛ" paramɛtiriw ye, u ma se ka jatebɔ kɛ bi fɛnw ka nɛgɛko danfaralenw na.

Soudure "Hard-Spec" gɛlɛn

Tuma caman na, masinw jenɛriki tɛ ni nuance ye walasa ka fɛn suguya caman minɛ i n’a fɔ nɛgɛ min tɛ sɔgɔ walima nɛgɛ min fanga ka bon-. Misali la, ni aw bɛ baara kɛ ni nɛgɛ ye min ka dɔgɔn-karɔbɔni hakɛ danmadɔw sigicogo jɔnjɔnw ye 1,5mm nɛgɛ inox kan, o ka teli ka kɛ sababu ye ka dugukolo sanfɛla oksidan jugumanba lase ani ka dɔ bɔ sɔgɔsɔgɔninjɛ kunbɛnni na bawo sisan density tɛ kɛ cogo jugu la.

Saba-Etape Pulse Control

Yɔrɔw sɔgɔli masin min bɛ baara kɛ kosɛbɛ, o ka kan ka "Preheat-Weld-Temper" sinsinni di walasa ka funteni-yɔrɔ min bɛ funteni sɔrɔ (HAZ) ka ɲɛ:

• Sani ka funteni daminɛ:A bɛ yɔrɔw ni dugukolo nɔgɔw bɔ yen walasa ka ɲɔgɔn sɔrɔ sabatili la.
• Etape de soudure:A bɛ fanga Bɔ tigitigi walasa ka nugu (nugu) dɔ Kɛ min bɛ Kɛ ni sariya ye.
• Dimi/Post-Suman:A bɛ welda ka kristali jɔcogo nɔgɔya walasa ka mikro-kari bali.
• Nafa minnu bɛ sɔrɔ baarakɛcogo ɲuman na:Paramɛtɛrɛw labɛnni ka kɛɲɛ ni fɛn kɛrɛnkɛrɛnnenw ye, o bɛ se ka cycle waatiw surunya ni20%ani ka fanga bɛɛ lajɛlen dɔgɔya ni15%.

Sani i ka i bolonɔ bila sannifeere sɛbɛn na, i ka nin ɲininkali nafama saba kɛ i ka feerekɛla la:

1. Kontrɔla ka waati teliya ye mun ye?Aw ye aw jija a bɛ dɛmɛ don high-frequency closed-loop regulation (a dɔgɔyalenba la 4000 ladilanni segin kɔnɔ).
2. Kalansenw ka gɛlɛya hakɛ ye mun ye?Yala masin bɛ wuli ka bɔ 5kN degun kɔrɔ wa? Gɛlɛyaba nafa ka bon walasa ka elekitorode sinsinni ni welda ɲɔgɔndan sabati.
3. Yala porogaramuw ka ekosisɛti bɛ se ka sɛmɛntiya wa?Yala feerekɛla bɛ fɛnw-kɛrɛnkɛrɛnnenw labɛncogo gafemarayɔrɔ di ani dɛmɛ min bɛ IIoT (Industrial Internet of Things) jɛli la yɔrɔjan kɔlɔsili kama wa?

Kuncɛli

A spot welding masinka kan ka tɛmɛ tasuma-fanga-minɛn dɔrɔn kan; a ka kan ka kɛ minɛn tigitigi ye min bɛ i ka fɛn dilanni nafa bonya. FɛHaifei dugu kɔnɔ, an ye fɛn dilannikɛla 5000 ni kɔ dɛmɛ ka fɛn dilanni buteliw tiɲɛ an ka kunnafonidilanw fɛ minnu ye an yɛrɛ ta ye ani AI-kɔlɔsili siraw fɛ.

Yala aw labɛnnen don ka aw ka welding kɛcogo ɲɛ wa?An ka fɛɛrɛbɔ jɛkulu bɛ fɛnw diminɛnw sɛgɛsɛgɛli fu ani misali sɛgɛsɛgɛli. I mana baara kɛ ni aliminiyɔmu ye, ni galvanized sheets ye, walima ultra-high-strength steel ye wo, an bɛ se ka sirako bolodalen dɔ di min bɛ kɛ ka kɛɲɛ ni i yɛrɛ sago ye, min bɛ paramɛtiriw ɲɛnabɔli, fanga marali, ani ladonni bolodacogo ɲɛfɔ.

Aw ye ɲɔgɔn sɔrɔ sisan